PORTFOLIO

Chemex Global - Luqman Ismat's Previous Employer

Innovative and results-driven engineer with a strong background in Process and Piping Systems Engineering, specializing in leveraging data analysis and Artificial Intelligence to streamline project workflows and enhance deliverables.

Process Engineering

As a Junior Process Engineer at Chemex Global, LLC from May 2022 to March 2024, I spearheaded innovative solutions in process design, optimization, and safety compliance while leveraging cutting-edge technology to improve efficiency.

P&ID Development and AI Integration

Led the development and delivery of over 100 Piping & Instrumentation Diagrams (P&IDs) for complex systems including pyrolysis reactors and gas detection networks. Pioneered an AI-powered validation tool that revolutionized the review process, achieving a 20% reduction in errors and significantly improving efficiency. This tool incorporated machine learning algorithms to detect common design inconsistencies and verify compliance with ASME and client-specific standards.

Process Simulation and Optimization

Developed a sophisticated heat and material balance (HMB) export tool for Aspen HYSYS that transformed data extraction and analysis workflows. This innovation resulted in a 10% improvement in system efficiency and enhanced accuracy in process calculations. The tool automated complex data processing tasks, enabling rapid iteration of design scenarios and optimization of process parameters. Additionally, implemented advanced simulation models for critical unit operations, leading to optimized operating conditions and reduced energy consumption.

Equipment Design and Specifications

Managed comprehensive design and sizing initiatives for critical process equipment across multiple projects. This included detailed engineering for tanks, vessels, heat exchangers, pumps, distillation columns, knockout drums, flares, and firewater systems. Developed and maintained extensive technical documentation, including Basis of Design (BOD), Block Flow Diagrams (BFD), Process Flow Diagrams (PFD), and Material Selection Diagrams (MSD). Implemented innovative design methodologies that resulted in optimized equipment performance and reduced capital costs while maintaining strict compliance with industry standards.

Safety and Operational Excellence

Played a pivotal role in HAZOP and HAZIP studies, successfully identifying and resolving over 30 critical safety and operability issues. Developed comprehensive startup and commissioning calculations for major projects including Freepoint (Simon, Eloy, Ghent) and Tesla (Mosaic). Created detailed operating procedures and troubleshooting guides that significantly reduced startup times and improved operational reliability. Implemented risk assessment methodologies that enhanced process safety while maintaining optimal production efficiency.

Piping Systems Engineering

In my role as Junior Piping Systems Engineer from March 2024 to August 2024, I led innovative piping design initiatives while implementing cutting-edge solutions for system optimization and safety compliance.

Project Implementation and Optimization

Spearheaded the design and implementation of complex piping layouts for major projects including the Braven (Cobra) Pyrolysis and Arcanum (Hawk) Hexene Plant projects. Achieved remarkable results with a 15% increase in system efficiency and 10% reduction in costs through innovative design solutions and material optimization. Developed and implemented advanced routing strategies that minimized pipe lengths while maintaining accessibility for maintenance and operations. Utilized 3D modeling software to optimize space utilization and reduce potential interference issues.

Technical Analysis and Standards Compliance

Conducted comprehensive stress analysis using advanced simulation tools to ensure system integrity under various operating conditions. Implemented rigorous quality control processes that significantly reduced design non-conformities. Reviewed and validated over 1,000 equipment connections, developing standardized procedures that improved integration accuracy and minimized field modifications. Created detailed technical specifications that ensured full compliance with ASME, API, and client-specific requirements while maintaining project efficiency.

Documentation and Workflow Optimization

Revolutionized documentation processes by developing automated templates for Piping Item Lists, including comprehensive catalogs for valves, pipes, and specialty items. This innovation streamlined both construction and engineering workflows, reducing documentation time by 40% while improving accuracy. Implemented digital collaboration tools that enhanced communication between design teams and field personnel, resulting in faster issue resolution and reduced rework.

Safety System Design

Led the design and implementation of critical safety systems, including PSV and flare header designs, ensuring full compliance with API standards. Developed innovative solutions for pressure relief systems that optimized performance while maintaining safety margins. Provided extensive field technical support, implementing rapid response protocols that resolved design conflicts efficiently and contributed to early milestone completion. Created comprehensive documentation packages that facilitated smooth handover to operations teams.

Process Safety Lead

As Process Safety Lead from January 2023 to August 2024, I revolutionized safety management systems through the integration of data analytics and innovative process improvements.

Safety System Development

Architected and implemented a comprehensive safety management system for Design Change Notifications (DCNs) and Management of Change (MOCs). This innovative system transformed interdepartmental communication and coordination, establishing clear workflows and accountability measures. Developed standardized templates and procedures that streamlined the review process while ensuring thorough evaluation of safety impacts. Implemented digital tracking systems that provided real-time visibility of safety-critical changes across the organization.

Process Optimization

Pioneered the development of advanced spreadsheet systems for DCN and MOC tracking, achieving a remarkable 20% reduction in resolution times. Implemented automated notification systems that kept stakeholders informed of critical updates and pending actions. Created dynamic dashboards that provided instant visibility of safety metrics and process status, enabling proactive management of potential issues. Established KPIs that measured system effectiveness and identified areas for continuous improvement.

Data Analytics Integration

Leveraged Power BI to develop sophisticated analytics tools that transformed safety data into actionable insights. Created predictive models that identified potential safety risks before they materialized, enabling proactive mitigation strategies. Implemented trend analysis tools that tracked safety performance across multiple projects and identified systemic issues requiring attention. Developed custom visualizations that effectively communicated complex safety data to various stakeholder groups.

Cross-Functional Leadership

Successfully coordinated safety processes across diverse teams, establishing effective communication channels and decision-making protocols. Led cross-functional workshops that aligned safety objectives with operational goals. Developed comprehensive training programs that enhanced safety awareness and compliance across all organizational levels. Created and maintained detailed documentation systems that ensured consistent implementation of safety measures throughout project lifecycles.

Technical Skills

Engineering Tools

AutoCAD, Aspen HYSYS, Bentley, AutoPIPE, CAD/CAM, SolidWorks

Programming

Python, JavaScript, HTML5, React, Three.js, VS Code, Next.js, Prismic.io

Data Analysis

Power BI, R Studio, Jupyter

Documentation

MS Office Suite, Excel Macros, InEight, Primavera P6

Education

University of Houston, Cullen College of Engineering

Bachelor of Science in Industrial Engineering

Expected Graduation: May 2026

UH Major GPA: 3.33

Honors

  • Academic Excellence Scholarship
  • Cougar Engineer Freshman Scholarship